Custom Pin Manufacturing Process - Step-by-Step Guide to Create Your Perfect Pins

#Blogs ·2025-05-23

At ​​Big Tang​​, we specialize in transforming your creative visions into high-quality custom pins. Our professional manufacturing process ensures every detail meets your expectations. Here's how we bring your pin designs to life:

​Step 1: Design Consultation & Approval​

  • Submit your artwork (AI, EPS, or high-res PNG preferred)
  • Our designers optimize your design for pin production
  • Choose your pin type:
    • ​Soft Enamel Pins​​ (textured, recessed enamel)
    • ​Hard Enamel Pins​​ (smooth, polished surface)
    • ​Offset Printed Pins​​ (full-color photographic designs)
  • Receive a free 3D digital mockup for approval

​Step 2: Material Selection​

We use:
✔ ​​Premium zinc alloy​​ (most common)
✔ ​​Copper/iron​​ (for antique finishes)
✔ ​​Eco-friendly enamel​​ (lead/nickel-free)

Plating Options:

  • Gold, silver, nickel, antique, or black nickel

​Step 3: Precision Mold Creation​

  • CNC tooling creates steel molds
  • Mold approval required before production
  • Typical mold-making: ​​5-7 business days​

​Step 4: Production Process​

  1. ​Metal Stamping​​ - Hydraulic presses shape metal blanks
  2. ​Plating​​ - Electroplating in your chosen finish
  3. ​Enamel Filling​​ - Hand-filled by experienced artisans
  4. ​Polishing​​ - Creates smooth, professional finish

​Step 5: Quality Control​

Every pin undergoes:
✓ Dimensional accuracy check
✓ Color matching verification
✓ Plating thickness test
✓ Attachment security testing

​Step 6: Packaging & Shipping​

  • ​Attachment Options:​
    • Butterfly clutch (standard)
    • Rubber back
    • Magnetic back
    • Safety pin
  • ​Packaging:​
    • Individual poly bags
    • Custom backing cards available
    • Bulk packaging options

​Production Timeline:​

  • Standard: ​​10-15 business days​
  • Rush service: ​​7-10 days​​ (additional fee)

​Why Choose Big Tang for Pin Manufacturing?​

✔ ​​20+ Years​​ of metal craftsmanship
✔ ​​100% Quality Guarantee​
✔ ​​Low MOQ​​ (50 pieces for most orders)
✔ ​​Free Design Support​
✔ ​​Worldwide Shipping​

​Popular Uses of Our Custom Pins:​

  • Company branding & employee recognition
  • Event souvenirs & conference giveaways
  • Military & law enforcement insignia
  • Fundraising & awareness campaigns

 

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